OrthesenDesign

OrthesenDesign is a field dedicated to the design and optimization of orthoses, medical devices that support, align, or restrain parts of the locomotor system. It combines principles from orthotics, biomechanics, industrial design, and materials science to improve fit, function, and user experience.

The design process emphasizes user-centered approaches, involving clinicians, patients, and designers early in concept development. Digital tools such as 3D scanning, computer-aided design, and finite element analysis are used to model anatomy, simulate loads, and tailor devices. Additive manufacturing and precision lamination enable rapid prototyping and lightweight, customized devices, while traditional techniques remain important for durability and comfort.

Applications span upper-limb and lower-limb devices, spinal braces, and sport-specific supports. Goals include improving grip or gait, maintaining joint alignment, reducing pain, and enabling easier donning and doffing. A key focus is balancing mechanical support with unrestricted movement and aesthetics.

The field operates within regulatory frameworks for medical devices, with emphasis on evidence-based design, clinical evaluation, and quality management. Education and collaboration among orthotists, engineers, and designers are common, reflecting the interdisciplinary nature of OrthesenDesign.