cutscan

cutscan is a term used in manufacturing and automation to describe an automated inspection and measurement system focused on cut features produced by cutting processes. A typical cutscan setup combines high-speed imaging, structured light or laser projection, and computer vision to capture the geometry of cut parts as they exit a workstation. The software analyzes dimensions such as length, width, kerf, bevel angle, and edge quality, and flags deviations from nominal specifications. It also detects surface defects such as burrs, chips, cracks, or delamination, and logs defect types and positions for traceability.

Cutscan systems can integrate with CNC machines, laser cutters, or waterjet systems to provide real-time feedback to process controllers, enabling inline corrections or tool wear monitoring. Key features include automated measurement, 3D reconstruction, anomaly detection, process analytics, and data export to manufacturing execution systems.

Applications span metal fabrication, woodworking, textiles, plastics, glass cutting, and solar panel or electronics panel fabrication. The approach supports quality assurance, process optimization, waste reduction, and traceability across production lines.

History and development: The concept emerged from advances in machine vision and process automation in the late 20th and early 21st centuries, with increasing commercial offerings in the 2010s and onward. Modern cutscan solutions emphasize modularity, open interfaces, and integration with existing factory software ecosystems.

Limitations include sensitivity to lighting and surface finish, the need for regular calibration, upfront equipment costs, and potential integration challenges with established workflows. See also vision inspection and inline quality control.