cutandsewn

Cut-and-sewn, often written as cut-and-sewn or cut and sewn, is a garment construction method where fabric is cut into individual pattern pieces and then sewn together to form the finished item. This approach is standard for most woven garments and is widely used for knits that are produced in panel form, enabling more complex designs like color blocking and multi-piece silhouettes.

The typical process begins with pattern making and grading to create size ranges. Markers are produced to optimize fabric usage, after which fabric is cut using die-cutting, laser, or precision blade systems. The cut pieces are then assembled and sewn with appropriate seam types, such as flat seams or overlock stitches, followed by pressing, finishing, and quality control. This method emphasizes precise fit through pattern construction and allows designers to create panels with varying textures, weights, or colors.

Materials commonly used include cottons, denims, wovens, and a wide range of knits that can be cut into panels. Cut-and-sewn supports diverse design goals, from tailored shirts and jackets to graphic tees and streetwear silhouettes. It is often favored by brands seeking control over fabric behavior, panel placement, and sizing, as well as by manufacturers offering customization or small-to-mid run production.

Advantages of cut-and-sewn include design flexibility, higher perceived quality, and precise control of fit. Drawbacks can include higher production costs, greater fabric waste, longer lead times, and the need for skilled pattern-making and sewing labor. It remains a foundational technique in contemporary fashion manufacturing.