CNCsorveilla

CNCsorveilla is a digital platform designed to monitor and manage computer numerical control (CNC) machining equipment in real time. Launched in 2018 by the Finnish software developer Skapica Technologies, the system integrates sensor data from spindle speed, torque, coolant flow, and vibration into a cloud‑based dashboard. The primary goal is to enhance machining precision, predict maintenance needs, and reduce downtime for manufacturers operating multi‑axis lathes, milling centers, and 5‑axis routers.

The architecture of CNCsorveilla relies on a lightweight agent installed on the CNC controller. This agent streams data via secure MQTT or OPC‑UA protocols to a central server where machine learning models analyze trends and alert operators to anomalies. The platform supports industry standards such as ISO 22163 and offers API access for enterprise resource planning (ERP) integration. In addition, it includes a mobile application that allows supervisors to receive push notifications and review key performance indicators from any location.

Users report that the predictive maintenance algorithm can identify bearing wear and coolant filtration issues up to two weeks before a fault occurs, thereby extending tool life and reducing unplanned shutdowns. Early adopters in automotive and aerospace found an average 15 % reduction in operational costs after implementation. While the core system is proprietary, Skapica offers an open‑source toolkit for custom telemetry collectors.

CNCsorveilla remains a niche but growing product within the industrial Internet of Things market, with continual updates that improve compatibility with older hardware and add advanced analytics such as predictive part‑quality estimation.