Biothane

Biothane is a coated textile used in the manufacture of equipment and accessories, particularly in equestrian and canine gear. It is not a natural leather but a brand-name material created by applying a flexible polymer coating to a woven fabric, most commonly polyurethane (PU) or PVC. The surface is often embossed to resemble leather and can be produced in a wide range of colors and textures.

Key properties include waterproofing and resistance to sweat, oils, salt, and odors. The polymer coating prevents absorption, giving high durability and ease of cleaning. Biothane remains flexible across a broad temperature range, tends to have lower stretch than leather, and offers good abrasion resistance. It is usually non-porous and easy to sanitize.

Manufacturing and variants: The process binds a polymer layer to a woven base, then applies finishing treatments such as embossing patterns. Variants differ in coating chemistry (PU-coated or PVC-coated), surface texture, thickness, and color. Some products simulate leather's look while maintaining the benefit of easy maintenance.

Applications: The material is widely used for horse tack—halters, bridles, reins, leads, and harness components—and for dog equipment like collars, leashes, and harnesses. It is also used in marine, outdoor, and industrial products where washability and durability are valued.

Care and limitations: Clean with soap and water; avoid strong solvents and high heat. Biothane can feel less like genuine leather and may be less breathable in some conditions; its non-porous coating can affect grip in very sweaty situations. It is typically more expensive than leather and is not biodegradable, influencing disposal at end of life.