The production process begins with the formation of a primary melted charge in a blast furnace, where coke reduces iron ore to molten iron. The resulting liquid iron is refined in a basic oxygen furnace or an electric arc furnace, where impurities such as sulfur and phosphorus are removed and the desired alloying elements are incorporated. After refinement, the steel is cast into ingots or billets and subsequently hot rolled or cold rolled into final shapes. Throughout the production chain, careful control of temperature, atmosphere, and cooling rates ensures the proper microstructure development.
Koksstål is widely used in the manufacturing of automotive components, such as gears, shafts, and axles, as well as in heavy machinery and industrial equipment. Its high carbon content and resulting hardness make it suitable for parts subjected to significant mechanical stresses and wear. Additionally, due to its resistance to cracking and its ability to hold a sharp edge, koksstål finds application in knife blades and various cutting tools.
Historically, the term emerged in Sweden during the mid‑20th century as part of the nation’s efforts to industrialize steel production using indigenous iron ore deposits. The process evolved with advances in blast furnace technology and environmental regulations, which prompted improvements in emissions control and energy efficiency. Contemporary production methods emphasize recycling scrap steel, optimizing energy consumption in the blast furnace and oxygen furnace steps, and reducing trace element contamination to improve material consistency.
In summary, koksstål is a medium‑carbon steel derived from coke‑fueled iron smelting, valued for its mechanical performance in high‑wear applications. Its production remains a key component of the global steel industry, reflecting both traditional metallurgical techniques and modern drivers toward sustainability and quality.