repacking

Repacking is the process of transferring goods from one package, container, or external packaging to another. It is performed for a variety of reasons, including protection, standardization, handling efficiency, space optimization, inventory management, or to meet regulatory, retailer, or end-user requirements. The practice can occur at production sites, warehouses, distribution centers, or retail locations.

In logistics and commerce, repacking often involves converting bulk or mixed items into uniform consumer-sized units, creating promotional packs, or reformatting products for different sales channels. It may also be used to replace damaged outer packaging, correct mislabeling, or consolidate multiple items into a single shipment. Repacking can enable better palletization, faster loading, and improved shelf presentation, but it must preserve product integrity and compliance with applicable standards.

Regulated goods such as hazardous materials, pharmaceuticals, foods, and cosmetics require careful adherence to packaging and labeling regulations. Repacking in these sectors typically involves documented procedures, traceability, and certifications to ensure safety, contamination control, and accurate lot identification.

Process and quality considerations include maintaining traceability through batch numbers and barcodes, using appropriate sealing methods, verifying labeling, and conducting inspections. Personnel should follow clean and safe handling practices; equipment may include manually operated or automated packers, sealers, and conveyors. Environmental and economic aspects include waste minimization, reuse of packaging where feasible, and balancing labor costs against protection against damage and loss.

See also: packaging, logistics, reverse logistics, packaging regulations.