Templatemotorer

Templatemotorer are electric machines designed and manufactured using a system of templates that standardize key aspects of construction. Templates specify stator and rotor geometries, winding layouts, insulation schemes, and assembly sequences, enabling rapid reconfiguration for different power, speed, or torque targets. The approach draws on modular design and parametric manufacturing, with a catalog of templates that can be combined and adjusted within predefined limits.

Origin and use: The term appears in engineering discussions about rapid prototyping and mass customization of motors. The templated method aligns with advances in CAD, CNC tooling, and modular jigs, and is explored in both industrial development and academic settings to reduce lead times and improve reproducibility.

Design and production: In templatemotorer, templates guide lamination punching, coil placement, and assembly alignment. Winding templates fix conductor size, turns, and layer order; assembly templates ensure tolerances and repeatability. The topology can include DC, induction, or permanent-magnet machines, as long as it fits the template catalog.

Applications and benefits: Used for educational kits, robotics prototyping, and low- to mid-volume production with high customization. Benefits include shorter design cycles, consistent performance, and streamlined quality control. Limitations include upfront costs for template development, reduced flexibility for unconventional geometries, and the need for careful template management.

See also: modular design, mass customization, electric motor, winding template.