Lowsolids

Lowsolids refers to a printing technique used primarily in the flexographic printing industry, particularly for packaging materials such as corrugated boxes, paper bags, and labels. Unlike traditional flexography, which uses high-viscosity ink, lowsolids printing employs inks with significantly lower solid content—typically around 10% to 20% solids by volume—while the remaining portion consists of solvents or carriers. This approach reduces the amount of ink applied per print run, leading to several advantages.

One of the key benefits of lowsolids printing is its efficiency in drying time. The thinner ink layers evaporate more quickly, allowing for faster production speeds and reduced energy consumption in drying processes. Additionally, lowsolids inks often contain fewer volatile organic compounds (VOCs), making them more environmentally friendly compared to traditional inks. This aligns with regulatory standards aimed at reducing emissions and improving workplace safety.

However, lowsolids printing also presents some challenges. The reduced ink solids can result in lighter color intensity and potentially lower print quality, particularly for complex or high-detail designs. Additionally, the thinner ink layers may require adjustments in press settings, such as anilox roller engraving and ink formulation, to achieve optimal results. Despite these considerations, lowsolids printing remains a popular choice for industries prioritizing speed, sustainability, and cost efficiency in their production processes.