Putawaystrategiat

Putawaystrategiat is the set of rules and processes used to allocate incoming goods to storage locations within a warehouse. It aims to minimize handling, reduce travel time, maximize space utilization, and support accurate inventory control.

Key objectives include lowering order cycle time, improving picking efficiency, maintaining safe storage conditions, simplifying replenishment, and enabling scalable operations as inventory levels and product ranges change.

Core concepts include fixed or dedicated putaway, dynamic or random putaway, and slotting to optimize location assignment. Storage decisions consider product characteristics such as size, weight, hazardous materials, temperature needs, turnover rate, and proximity to picking or loading areas. Zone or class-based approaches group items by turnover or family, guiding placement to minimize travel and congestion.

Common approaches are dedicated putaway, random putaway, class-based putaway (ABC-based), and slotting optimization. High-turnover items are placed in accessible locations, while slower-moving items may occupy less accessible spaces; periodic slotting adjustments reflect changes in demand. In some warehouses, cross-docking reduces the need for traditional putaway.

Technology and data: a warehouse management system (WMS) supports putaway rules, and barcode or RFID scanning tracks locations. Slotting optimization analyzes historical demand to adjust placements. Automation such as automated storage and retrieval systems (AS/RS) and autonomous mobile robots can influence putaway decisions by enabling different storage layouts.

Implementation and metrics: successful putaway strategy requires accurate item data, regular reviews, and pilot testing. Key performance indicators include travel distance per unit, put-away time, inventory accuracy, slot utilization, and picking performance.