Kisscutting

Kiss-cutting is a term used in printing, labeling, and packaging to describe a cutting technique where the blade or tool cuts only the top layer of a material, leaving the backing liner largely intact. The result is a sheet of shapes that can be peeled away from the liner.

In practice, a die or laser is set to a shallow cutting depth and patterned to form the desired shapes. The blade "kisses" the surface as it passes, cutting through the material but not through the release liner beneath. The liner provides the carrier sheet for handling.

Kiss-cutting is contrasted with through-cutting (or laser through-cut) where the cut penetrates the top layer and the liner, yielding fully separated pieces. The choice affects how the product is handled, peeled, and applied.

Common materials are adhesive-backed films such as vinyl, polyester, or paper onto a silicone-coated release liner. The depth control must match the top layer thickness and adhesive properties.

Equipment includes die-cutting presses with steel-rule or rotary dies, as well as digital cutting systems and laser cutters configured for kiss-cut operations. Process control focuses on consistent cut depth, pressure, and registration to avoid liner damage or incomplete cuts.

Applications include sticker sheets, decals, bumper stickers, labels, and die-cut adhesives used in branding and packaging. Advantages include easy handling, quick peeling, and reduced waste compared with through-cut sheets.