esihomogenointi

Esihomogenointi, or pre-homogenization, is a process used in dairy and food technology in which a liquid fat-containing emulsion undergoes an initial emulsification step to reduce droplet size before the main homogenization. The aim is to create a more uniform fat distribution and to ease the energy demand of subsequent homogenization, thereby improving product stability and consistency.

The process is typically performed with high-shear devices or valve-type homogenizers in one or more stages, usually upstream of final homogenization and pasteurization. In practice, fat globules are subjected to moderate shear or pressure to break larger droplets into smaller ones; the subsequent full homogenization then refines the droplet size distribution to the target range.

Applications include dairy beverages such as milk and cream, as well as certain processed foods and emulsified products. Esihomogenointi may be integrated into production lines to increase throughput, improve heat stability, and reduce creaming tendencies. Equipment used includes multi-stage high-pressure homogenizers, rotor-stator emulsifiers, or colloid mills configured for pre-emulsification.

Compared with using homogenization alone, pre-homogenization can reduce energy consumption in the final stage and improve product stability and texture. It can also help prevent premature fat separation in some systems. However, it adds capital and operating costs, and requires careful control of processing conditions to avoid over-processing or degradation of sensitive components.