Traadereostusanalüüs

Traadereostusanalüüs, also known as wire erosion analysis or electrical discharge machining (EDM) analysis, is a process used to study and optimize the effects of wire electrical discharge machining. This technique involves a detailed examination of the material removed during the EDM process, the surface finish achieved, and the overall integrity of the workpiece. The primary goal is to understand how various parameters like voltage, current, pulse duration, and wire speed influence the machining outcome.

The analysis typically involves microscopic examination of the machined surface to identify features such as the recast layer, heat-affected zone, and micro-cracks. The recast layer, a thin layer of solidified molten material, and the heat-affected zone, where the material's properties have been altered by heat, are crucial indicators of the thermal impact of the EDM process. Identifying and minimizing defects like micro-cracks is vital for ensuring the mechanical performance and longevity of the finished part.

Furthermore, traadereostusanalüüs can assess the dimensional accuracy and surface roughness of the machined components. By analyzing samples from different machining stages or using varying process parameters, engineers can identify optimal settings to achieve desired tolerances and surface finishes. This analytical approach helps in troubleshooting issues, improving process efficiency, and developing new EDM strategies for complex geometries and advanced materials. The findings from such analyses guide improvements in machine design and process control, ultimately leading to higher quality and more cost-effective production.