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thermosetten

Thermosetting polymers, commonly called thermosets, are a class of polymers that undergo irreversible curing to form a rigid, crosslinked network. Upon curing, they no longer soften upon heating, in contrast to thermoplastics which can be remelted and reshaped. The curing process can involve addition or condensation reactions and is typically initiated by heat, catalysts, or radiation. Once crosslinked, the material exhibits high thermal stability, chemical resistance, dimensional stability, and sometimes high mechanical strength, making them suitable for high-temperature or demanding chemical environments. However, because the network is irreversibly formed, thermosets are generally not recyclable by melting and are more brittle than many thermoplastics.

Common thermoset chemistries include epoxy resins, phenolic resins, unsaturated polyesters, vinyl esters, polyurethanes, melamine-formaldehyde and urea-formaldehyde

Manufacturing uses molding techniques such as compression molding, transfer molding, resin transfer molding, RTM, or casting;

Environmental considerations include emissions during curing and the challenge of end-of-life disposal; improvements include low-emission resins

resins,
and
silicones.
Epoxies
are
widely
used
in
coatings,
adhesives
and
composite
matrices;
phenolics
are
used
for
electrical
insulation
and
heat-resistant
laminates;
urea-formaldehyde
and
melamine-formaldehyde
are
used
in
plastics,
laminates,
and
coatings;
vinyl
esters
combine
corrosion
resistance
with
fiber-reinforced
composites.
prepregs
allow
curing
to
final
shapes
with
heat
and
pressure.
The
properties
depend
on
crosslink
density,
cure
system,
and
fillers;
thermosets
commonly
offer
high
modulus,
strength
and
heat
resistance,
but
limited
toughness
and
recyclability.
and
recycling
via
chemical
processing
or
energy
recovery.
The
term
dates
to
early
20th
century
with
Bakelite
(Leo
Baekeland)
as
the
first
commercial
thermoset,
marking
a
shift
in
plastics
history.
Today
thermosets
find
use
in
electronics,
automotive,
aerospace,
coatings,
composites
and
consumer
laminates.